PCB Prototyping, Manufacturing, Assembly & Fabrication in Illinois

PCB Manufacturing Company in Illinois

Rush PCB Inc. provides printed circuit boards and value additions that meet all the demands of quality, durability, and performance. We are a leading provider of custom PCB design for manufacturing in Illinois. For the last two decades, we have striven to meet all custom PCB requirements of our customers across various sectors.

We operate out of Illinois, US, with state-of-the-art equipment, production lines, SMT and PTH technology equipment, wave and reflow soldering systems, and the latest machines for testing and inspection. Rush PCB Inc. spares no expense for utilizing industrial-grade components and materials when fabricating and assembling PCBs.

Our flexibility has made us an enduring success in the PCB industry. We are open to taking on and tackling any kind of custom PCB requirement. For instance, we take up small orders for quick-turn PCB assembly, ranging from a single board to five prototype boards. On the other hand, we can also take up a full production order for several thousand printed circuit boards.

Our team comprises many experienced, knowledgeable, innovative, and talented individuals. To meet the needs of our customers and their applications, they provide performance-driven solutions that, while being unique, are also cost-effective. Rush PCB Inc. welcomes customers who offer us a unique and challenging PCB assignment.

The above reasons have made Rush PCB Inc. the first choice for a wide range of industrial clients. We work with clients from assorted industries, including medical, consumer, industrial, military, aerospace, telecommunications, and transport.

With the latest equipment, state-of-the-art facility, and professional team, Rush PCB Inc. is a PCB fabrication and assembly company in Illinois that you can certainly count on.

PCB Prototyping Services in Illinois

Rush PCB Inc. provides the leading PCB quick-turn prototyping services in Illinois. We design, fabricate, assemble, and test quick-turn prototype circuit boards in extremely short durations. Depending on the design complexity, our turnaround time ranges from 1 to 7 days.

Advantages of Quick-Turn PCB Orders in Illinois

There are several reasons why our customers prefer our prototyping services:

• Faster testing and validation of design ideas
• DFM assistance to bring down the overall project costs and time-to-market
• Improving product efficacy before taking up large-scale production
• Availability of small numbers of prototype boards necessary for design and validation

Many aspects contribute to the turnaround time for printed circuit board prototyping in Illinois. These include design complexity, compliance with DFM/DFT, and the availability of components. For instance, the lead time for advanced technology boards with multiple laminations will be more than that required for standard technology boards. Designs with via-in-pads can easily add a day to the lead time.

PCB Fabrication in Illinois

PCB fabrication and assembly in Illinois is the process of assembling different layers of a board in a specific manner, based on the design requirement. Once fabricated and assembled, the customer can embed these board assemblies in any electronic device or equipment. Rush PCB Inc. has been a well-known provider of services for PCB design and manufacturing in Illinois for the past two decades. Our state-of-the-art facility for PCB assembly in Illinois accepts designs from our clients in specific file formats. We help our clients with their designs, when necessary.

PCB Fabrication Services in Illinois

Our primary services in PCB fabrication include:

• Quick-turn services for prototyping and small-volume production—This is low-volume PCB assembly, usually in the range of 5-100 with DFM and DFT.
• Fabrication of customized, high-volume production—This is high-volume PCB assembly, suitable for clients requiring their product in bulk quantities.
• Metal-Core PCBs—We offer metal-backed PCBs for high-current LED lighting operations.
• Lead-Free PCBs—We offer lead-free PCBs conforming to the RoHS or Restriction of Hazardous Substances directive that prohibits the use of several hazardous materials in electrical and electronic equipment.
• Multi-Layered PCBs—We offer rigid and flexible multi-layered PCBs. Typically, these have more than two layers of copper layers separated by layers of dielectric.

PCB Fabrication Capabilities in Illinois

Following are the technical capabilities that allow us to meet our client requirements:

• Materials Used: FR-4, FR-5, CEM-1, CEM-3, Metal Core (Al, Cu), Rogers, Halogen-free, High Tg
• Number of Layers: 1–40
• PCB Types: Multi-layer PCBs, single-sided rigid/flex boards, double-sided rigid/flex boards
• Board Thickness: 0.125 to 6 mm
• Copper Thickness: 17 to 175 µum
• Minimum Hole Dia: 0.1 mm
• Maximum Size: 600 X 1200 mm
• Minimum Dia of a Mechanically-Drilled Hole: 0.15 mm
• Minimum Dia of a Laser Hole: 0.075 mm
• Minimum Solder Mask Bridge Width: 0.025 mm
• Impedance Tolerance: ±10 %
• Solder Mask Colors: Green, Black, Red, Yellow, White, and Blue
• Silkscreen Color: Yellow, White, Black, and Red
• Leaded Surface Finish: HASL, HASL with Gold Fingers
• Lead-Free Surface Finish: Lead-Free HASL, ENIG, Gold, OSP, Immersion Silver
• Quality Standards:  MIL-STD-105D and IPC-A-600F

Whether you need a new PCB assembly or are looking to upgrade an existing one, we can help you with it. Additionally, we can rework your old boards and upgrade your devices. Our end-to-end solutions are available even if you order just one PCB.

PCB Assembly Services in Illinois

Are you looking for PCB assembly and box build services in Illinois? Then look no further than Rush PCB Inc., as we have extensive experience with all types of electronic assemblies including lead-free and RoHS-compliant boards. We assemble complicated PCB projects right from design to delivery applying our extensive engineering experience. Our activities are effective and of high quality, making us one of the most trusted PCB assembly and box-build services in Illinois.

We offer quick-turn prototypes to high-volume production quantities, and the exceptional service from our team will be beyond your expectations. Our customers range from telecommunications, wireless, military, medical, pharmaceutical, automotive, agricultural, and more.

Why Rush PCB Inc.?

Whether you are looking for a quick-turn PCB design, a prototype PCB, or PCB fabrication and assembly in Illinois, Rush PCB Inc. offers you effective service. For PCB assembly, our capabilities include:

• Online facility for quote and order
• A highly qualified and skilled team of technicians
• An ESD-controlled facility with state-of-the-art equipment
• Responsive and experienced production teams
• Trusted supply chain partners for procuring quality components
• Dedicated one-spec, on-time delivery
• Fine-pitch capabilities like BGA, FBGA, CSP, QFP, and 0201 & 01005 SMDs
• Competitive pricing with industry-leading quality assurance
• Effective SMT, THT, PTH, and mixed technologies
• Effective inspection with AOI, AXI, ICT, FPT, and Boundary-scan
• Compliance with UL, RoHS, CSA, and FDA

We offer full-turnkey operations, consistent execution, and an established supply chain, together with assured best quality, and the quickest possible lead times. Our engineers and skilled technicians will work with you to solve your problems. Call on us today and experience the best of PCB assembly and box build services in Illinois:

• Quick-turn PCB Assembly — This is one of the secondary services that Rush PCB Inc. offers our customers, and this includes prototyping. Our quick-turn services are best for customers with small-volume PCB orders to be completed within a short period.
• Cable and Wire Harness Assembly — We can effectively assemble all types of wires and cables that you require to transmit control signals and or electrical power.
• Box Build Assembly — Together with PCB assembly, we also offer system integration, or box builds.
• Rework and Modification — One of our important services for PCB fabrication and assembly in Illinois.
• SMT Stencils — We offer you SMD solder paste stencils made from highly durable Polyimide for low-volume work and high-precision, multi-use stainless steel for high-volume usage.
• SMT PCB Assembly Services — With our automated pick-and-place machines, you can rest assured that your PCB assemblies are in safe hands.
• Through-Hole PCB Assembly — Even if you have Through-hole components in your board, we can assemble them for you. For high-density, high-volume THT assemblies, we use automated cut-and-clinch component inserters.
• Fine-Pitch PCB Assembly — As one of the leading BGA assembly service providers in Illinois, we handle all types of fine-pitch component assembly.
• Mixed-Technology PCB Assembly — Bring us your board with SMT and THT components, and we will assemble it for you.

Our Certifications:

• IPC-CC-830B Compliant
• IPC-WHMA-A-610 Compliant
• Our QMS is ISO 9001:2015 Certified.